What does "gage" (or "gauge") mean?

Dictionaries (at least in the US) seem to consider "gage" to be an alternate spelling of "gauge". But common usage suggests "gage" refers to sheet metal thickness, gage blocks, and most concrete measurement systems and devices. "Gauge" seems to refer to pressure gauges and level gauges. Comparing Machinery's Ready Reference, Machinery's Handbook, and the MSC catalog, there is no agreement on "wire gage" versus "wire gauge". Time seems to have corrupted any clear distinction, and things are most likely different in England and other places.

So my particular preference is to only use "gauge" for devices that measure more abstract things like pressure and level.

Gage: An arbitrary assignment of numbers to size, used on sheet, wire, and many other things (tubing, shotgun bore, needles, and so on). Unfortunately there are so many different standards that using gage to specify a material is almost useless, and perhaps even dangerous. If in doubt, use decimals.

For example, in U.S. gage, the standard for sheet metal is based on the weight of the metal, not on the thickness. 16-gage is listed as approximately .0625 inch thick and 40 ounces per square foot (the original standard was based on wrought iron at .2778 pounds per cubic inch; steel has almost entirely superseded wrought iron for sheet use, at .2833 pounds per cubic inch). Smaller numbers refer to greater thickness. There is no formula for converting gage to thickness or weight.

Wire might be specified in American or Browne & Sharpe, Birmingham or Stubs, Washburn & Moen, Trenton Iron Co., Stubs' Steel, Imperial Wire gage, music wire gauge, or others. In the US, I've commonly seen electrical wire in AWG (American Wire Gauge); even-numbered values are much more common than odd ones. As an example, 12-gauge wire is .081" (AWG), .109" (Birmingham or Stubs), .105" (Washburn & Moen), .028" (music wire gauge). In most cases a larger gauge means smaller wire, except music wire goes the other way around!

If you need specific values for specific gages, many are listed in various references such as Machinery's Handbook.

On September 20, 1994, Rowland Carson posted a nice list of most of the gauge systems in use worldwide:

 Alhoff & Muller Music Wire Gauge         music wire
 American Screw & Wire Co Music Wire Gauge    music wire, spring wire
 American Zinc Gauge                      zinc sheet
 ASA B32.1                                uncoated thin flat metals USA
 Birmingham Gauge                   BG    iron hoop & strip, steel sheet
 Birmingham Wire Gauge              BWG   iron & steel telephone wire
 Birmingham Wire Gauge for Silver & Gold      silver & gold
 Brown & Sharpe Wire Gauge          B & S non-ferrous sheet & strip
 Brunton Music Wire Gauge                 music wire
 Card Wire Gauge                    CWG   fibre yarns
 Continental Zinc Gauge                   sheet & strip
 English Music Wire Gauge                 music wire
 English Zinc Wire Gauge                  zinc sheet
 Felten & Guilleame Music Wire Gauge      music wire
 German Sheet Gauge                       sheet metal
 Instrument Wire Gauge                    instrument wire
 ISO Metric Preferred Series (R388)       all applications
 Junge de Paris                           copper wires
 Lancashire Pinion Wire Gauge       LPG   cast steel drill rods
 Mathieson & Hegeler Gauge          M & H zinc sheet
 Millimetre Wire Gauge                    steel wire
 National Wire Gauge                NWG   steel wire
 Poehlimann Music Wire Gauge              music wire
 Printers Wire Gauge                      printers wire
 Roebling Wire Gauge                      steel wire
 Sewing & Darning Needle Series           sewing & darning needles
 Standard Wire Gauge                SWG   wire & strip, tube thickness
 Stitching Wire Gauge
 Stubs Iron WIre Gauge                    iron wire
 Stubs Steel Wire Gauge                   steel drill rod
 Tinplate                                 finished tinplate
 Twist Drill & Steel Wire Gauge           drill rod
 US Galvanised Sheet Gauge          GSG   galvanised sheet
 US Manufacturers' Standard Gauge   MSG   iron & steel sheets & plates
 US Standard Gauge                  USG   stainless steel
 US Steel Wire Gauge                USSWG steel wire
 Washburn & Moen Gauge              WG    steel wire
 Warrington Wire Gauge                    steel wire
 Yorkshire Wire Gauge                     steel wire